Inspection & metrology
Troubleshoot visible assembly verification failures
Separate clipped views, duplicate candidates, reversed spatial rules and stale assembly events before weakening an inspection threshold.
Machine vision troubleshooting
Inspection & metrology
Separate calibration, image quality and decision thresholds in inspection failures.
Inspection & metrology
14 tutorials
Inspection & metrology
Component counting: merged and split part diagnosis
Diagnose undercounts and overcounts from saved masks; separate touching parts, glare splits, area filtering and tray artifacts.
Inspection & metrology
Dimensional inspection: diagnose bias and drift
Separate edge-selection bias, optical perspective and calibration mismatch when repeated dimensional readings disagree with an independent reference.
Inspection & metrology
Troubleshoot unstable visible fill-level decisions
Separate optical ambiguity, moving liquid, crop changes and stale results before changing a level threshold or replacing the camera.
Inspection & metrology
Validate camera calibration across the full field
A low calibration fit residual does not establish dimensional accuracy across the field. Test independent reference distances at production positions and heights.
Inspection & metrology
Set inspection thresholds with a confusion matrix
Threshold tuning must balance defective escapes and good-part rejects. Overall accuracy can conceal escapes when most samples are good.
Inspection & metrology
Check laser-profile datum and missing-data behavior
Height relative to a fitted datum can change when the datum ROI includes the feature or loses data. Validate geometry and invalid-point handling before tuning a pass threshold.
Inspection & metrology
Build a vision-measurement uncertainty worksheet
An uncertainty budget connects a reported dimension to the effects that could change it. Do not substitute pixel resolution or repeatability alone for total uncertainty.
Inspection & metrology
Troubleshoot false package-completeness decisions
Trace false-complete and false-missing results through visibility, masks, label mapping, BOM revisions and package-event identity.
Inspection & metrology
Presence inspection: isolate false-pass causes
Trace a false pass through the original image, ROI and component mask; distinguish fixture artifacts, missing parts and obscured evidence.
Inspection & metrology
Seal and bead appearance: gap diagnosis
Find whether a disappearing gap comes from real capture evidence, coordinate drift or processing that merely paints over the defect in a derived mask.
Inspection & metrology
SKU color sorting: channel and drift diagnosis
Find the earliest color mismatch in acquisition, channel conversion, mask or class rule before changing thresholds to force the expected SKU.
Inspection & metrology
Test subpixel edge repeatability separately from bias
Many displayed decimal places describe output resolution, not accuracy. Separate fixed-part repeatability, repositioning variation and error against an independent reference.
Inspection & metrology
Surface defects: false-alarm diagnosis
Separate reflection, registration drift and genuine surface changes by replaying the earliest divergent image, not by raising the final reject threshold.
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Engineering review
Bring the inspection problem and the evidence.
Send sample images, your current setup and the check that failed. Include field of view, working distance, line speed and acceptance criteria for a practical review.
Send samples for engineering review