What the system should handle in this environment.
- Weld and tab geometry
- High-speed station timing
- Traceability and reject control
- Flexible component loading
Industry application
Battery Inspection
Machine vision routes for battery cells, tabs, welds, coating edges, assembly position and traceability.
Product families to review first.
Related solutions
Inspection solution pages that usually connect to this industry.
Solution
Automated Visual Inspection
Build automated visual inspection systems for defect detection, presence checks, surface inspection, orientation, measurement and repeatable pass/fail output.
SolutionVision Inspection System
Plan a complete vision inspection system for defect checks, presence, measurement, barcode reading and pass/fail output.
Industry RFQ
Need an application route for battery inspection?
Send part images, sample defects, line speed, target accuracy and current station constraints.
Request engineering RFQ Published parameters
Hardware parameters behind battery inspection routes
| Model | Family | Parameter | Value |
|---|---|---|---|
| DY-GE307GM | Industrial 2D Cameras | Resolution / frame rate | 2048 x 1536 MAX @37FPS |
| DY-GE307GM | Industrial 2D Cameras | Effective pixels | 3MP |
| DY-GE307GM | Industrial 2D Cameras | Pixel size | 3.4 x 3.4um |
| DY-GL8020 | 3D Vision Cameras | Reference distance | 20mm |
| DY-GL8020 | 3D Vision Cameras | Z measuring range | +/-2.3mm, F.S.=4.6mm |
| DY-GL8020 | 3D Vision Cameras | X width near | 9.6mm |
| DY-R275-A | Industrial Barcode Readers | Small-code reading | 0.5mm ultra-small code route |
| DY-R275-A | Industrial Barcode Readers | Damaged-code reading | Finder-pattern / L-corner damage up to 30% in official example |
| DEYI-F90 | Flexible Feeders & Workstations | Dimensions | 321 x 98 x 206mm |
| DEYI-F90 | Flexible Feeders & Workstations | Plate inner size | 71 x 111mm |
| DEYI-F90 | Flexible Feeders & Workstations | Plate sidewall height | Standard 19, 13 and 9mm, customizable |
Industry FAQ
Common questions for battery inspection engineering teams.
Which inspection route is usually reviewed first for battery inspection?
Review the production environment and failure mode first: Weld and tab geometry, High-speed station timing, Traceability and reject control, Flexible component loading. Then map those needs to camera, lens, lighting, 3D, smart camera or barcode reader routes.
What information should I send before requesting a machine vision quote?
Send part photos or drawings, target defect or measurement goal, field of view, working distance, line speed, accuracy target, lighting limits and any current camera, lens, light, barcode reader or competitor model.
Do I need a 2D or 3D machine vision system?
Use 2D when contrast, edges, labels or position are enough to judge the part. Use 3D when height, profile, gap, volume, weld shape or surface geometry decides pass or fail.
How should I choose machine vision lighting?
Start from the defect and material surface instead of the camera model. Backlight helps edge measurement, coaxial and dome lighting help reflective surfaces, and bar or ring lighting often works for general presence and defect checks.
Can Deyi Vision support projects that reference Keyence, Cognex or other brand routes?
Deyi Vision is not affiliated with those brands. As a factory-direct machine vision source, we can map the inspection goal, model reference and production route to a component-level camera, lens, light, reader or smart-camera selection.